Gemstar Manufacturing recently acquired a key milestone when it won the 2023 Product of the Year award from the Association of Rotational Molders (ARM). This award was extended to the company owed to its advanced fuel tank which is made using Robomold technology. Through this technology,instead of relying on the conventional method of oven heating, this technology employs molds with built-in internal heating elements, enabling precise management of various heating and cooling zones. A notable enhancement involves elevating the rotation to six axes. This not only expands the range of motion but also grants independent control over the speed and duration of each rotational axis.This technology is being applied in many industries with another good example of the Rotomolding Company being the https://www.grangerplastics.com. In addition to the use of this technology to manufacture a revolutionary fuel tank, Gemstar was also recognized with the 2023 ARM Safety Award for exemplary safety standards at the annual ARM conference held in Kansas City this May.
As initially stated, Gemstar achieved the Product of the Year Award, thanks to its unique fuel tank. A cutaway in the entry sample shows the workings of the tanks inside, where a special anti-spill funnel of the filler spout can be seen to comply with the EPA regulations. Such thoughtful design goes further than compliance and demonstrates Gemstar's excellence. This fuel tank is also highlighted in a Product Case Study and a Tech Note co-authored with Gemstar's vendor partner, Celanese. TechNote highlights the collaboration between Gemstar and Celanese, a leading global chemical company. Gemstar develops high-quality plastic fuel tanks with the help of Celanese's Hostaform® POM RF. The rotocast acetal single-layer is made to be durable, highly temperature resistant, and has low fuel permeation.
Gemstar's fuel tank, reinforced with Celanese's material Hostaform POM RF, showcases unprecedented toughness and rigidity. Integrating machine technology with Robomold technology, the precision and repeatability are enhanced, which is crucial for producing custom specialty parts. Gemstar employs a state-of-the-art production process, offering stricter tolerances, greater design flexibility, and superior control, all exceeding industry standards.
Gemstar and Celanese's collaborative solutions yield top-of-the-line EPA/CARB-compliant products that surpass competitors. A meticulous manufacturing process results in material optimization and a fifty percent reduction of processing time to industry standards. The streamlined design of Gemstar’s fuel tanks that results from a single-layer solution distinguishes them from other tanks, which can accommodate a wide variety of fuels.ARM Safety Recognition Award underscores Gemstar’s commitment to safety. The President of Gemstar Manufacturing, Mark Hedin, was proud of the team’s performance as he said, “Safety is one of our core values, and it does feel good to see our team being recognized for it.
Gemstar's material sourcing partner Celanese Corporation, a leading global chemical company, manufactures differentiated chemistry solutions and specialty materials, emphasizing the importance of Recycle Plastic in their processes. Their partnership with Gemstar symbolizes a determination to serve customers, staff, proprietors, and society, with a strong commitment to environmental sustainability. Having been in the business of plastic manufacturing for sixty years, Gemstar is set on moving forward, surpassing client expectations, and promoting plastic recycling.